Emulsifying tank
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Emulsifying tank
I. Introduction emulsifying tank:
Emulsifying tank is the use of high speed, the centrifugal force generated by the strong rotation of the rotor, the material thrown from the radial meditation, precision narrow gap between the rotor while being centrifugal extrusion, impact and other forces, so that the material is dispersed and mixed ,emulsification. The structure is compact, small size, light weight, easy operation, low noise and smooth operation, etc., which has the biggest feature in the production process is not grinding media, set the high-speed shearing, dispersing, homogenizing, mixing, crushing in one.
 
Second, the emulsifying tank applications:
Using the bottom of the high-speed impeller mixing device for the production of sugar, milk powder, plastic additives good dissolution emulsification, is similar products in the production of the most efficient products.
1. Food and Beverage: dairy products, ice cream, chocolate, milk, fruit juice, jam;
2. Chemical industry: oil, grease, emulsified heavy oil, diesel oil emulsion, disinfectants, pesticides, photographic latex, latex, resin syrup, thickeners, flavors, silicon, carbon black, magnesium oxide, titanium oxide, antiblocking agents, release agents, defoamers, sealants;
3. The cosmetics industry: detergents, conditioner, shampoo, body lotion, perfume;
4. The pharmaceutical industry: injection drug lotions, creams medicine, health products, drug slurry preparation;
5. Paper industry: pulp, adhesives, injection agent, resin emulsion.
 
Third, the role of emulsifying tank:
Emulsifying tank so that the material can be high-speed dispersion, emulsification, so that a variety of materials mixed to obtain a homogeneous liquid, emulsion tank while also having heating, cooling, insulation, agitation, tank design material imports, the discharge port, water port, etc. nozzle technology, can provide full conditions for emulsification process.
 
Fourth, the emulsifying tank principle characteristics:
The device is compact, small size, light weight, easy operation, low noise and smooth operation, etc., which has the biggest feature in the production process is not grinding media, set the high-speed shearing, dispersing, homogenizing, mixing, crushing in one. High shear machine at a high speed centrifugal force, generated by the strong rotation of the rotor, the material thrown from the radial meditation, precision narrow gap between the rotor while being centrifugal extrusion, impact and other forces, so that the material is dispersed, mixing, emulsifying.
 
Fifth, the emulsifying tank main parameters and configuration:
1, nominal volume: 50L-20000L specifications, such as GM and non-standard design and production.
2, Structure: vertical, tapered, oval, dished head, also applies must be sealed and heating, blending, reaction, hydrolysis and other process operations.
3, the jacket forms: hollow (thermal oil or water), semi-circular coil, honeycomb jacket (demand side system), heating or cooling efficiency.
4, insulation materials: EPE filled, rock wool, polyurethane foam, having good thermal insulation effect.
5, the outer cylinder finishes: the mirror-polished or matt colors or 2B 2B frosted matte surface treatment, beautiful appearance, neat.
6, a stirring device: the tank top (partial) heart was stirred, stirring side; blender form: Box, anchor, propeller, paddle, paddle scraper, etc.
7, stirring speed: 2850r / min, (fixed speed) or configure infinitely variable motor speed control and inverter. Mixing motor power, stirring speed and stirring slurry form depending on the nature of the material.
8, level gauge type: glass tube level gauge, static pressure sensor type level meter, etc. (optional).
9, the legs form: You can adjust the three pyramid form or tube type.
10, accessory equipment configuration: fast open health manhole, sight glass, thermometer (digital display or LCD dial pointer), respirator, CIP cleaning, liquid feed and export, circulation port, hot and cold media import and export interfaces , nozzle can process selected (increase or decrease).
11, the device material: tank SUS304 or SUS316L; jacket is SUS304 or Q235-B; finishes outside the cylinder is SUS304.
 
Sixth, emulsifying tank advantages:
1, emulsifying health body with sterile jars level design;
2, available online CIP cleaning and SIP sterilization function online.
3, structural design very user-friendly, simple operation, easy maintenance, no more hygienic seal leakage.
4, the appropriate diameter than design, energy, material mixing fast, emulsifying, homogenizing high efficiency.
5, smooth operation, low noise.
6, the inner tank surface mirror-polished; each entry and exit ports, endoscopy, manhole openings and other technology are used within the tank welding flanging process arc transition, smooth and easy to clean no dead ends, ensuring a reliable production process , stability, in line with GMP and other regulatory requirements.
7, can be equipped with temperature control and external level meter display
 
Seven, emulsifying tank design and manufacturing standards:
1, "Good Manufacturing Practice (revised 1998)," Terms of chapter IV 31-37;
2 "steel pressure vessel (GB150-1998)";
3, "welded steel pressure vessel (JB / T4735-1997)";
4, "Food Machinery Safety and Health (GB16798-1997)".
 
Eight, emulsifying tank Order Note:
Selection of required process parameters: the nature of the material, the use of pressure, temperature and use conditions.
 
Nine, emulsifying tank selection:

Nominal volume

300L

400L

500L

600L

800L

1000L

1500L

2000L

3000L

Barrel diameter (mm)

Φ800

Φ800

Φ900

Φ1000

Φ1000

Φ1000

Φ1200

Φ1300

Φ1600

Cylinder height (mm)

600

800

800

800

1000

1220

1220

1500

1500

Motor power (kw)

3

3

4

4

5.5

7.5

7.5

11

15

Stirring speed (rpm)

1750 rev / min

Structure

Square, the lower tapered openings


1, chart nominal volume, size and other parameters for the standard configuration, such as the customer requires otherwise, please ask.
2, high-speed emulsion tank process parameters need provided: the material properties, volume, and other special requirements.